Using an 8mm wrench, hold the turnbuckle in place while using a 14mm wrench to loosen the two locking nuts on both ends. Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. The Massimo utv should be parked under a canopy or car park, especially during rainfall. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. When this happens, there is usually no need to worry. But even without creep, the problem may be with one of these components. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. The clutch should be scuffed up too then cleaned with rubbing alchohal. You may find that the problem is worse at colder temperatures. Can anyone tell me why and how it can be fixed? This problem is more common in Massimo 400 and 500 UTV. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. Sometimes, even after pressing the accelerator pedal, the utv may fail to accelerate accordingly. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. Poor acceleration is among the most frequent Massimo UTV problems. Any misfire or white smoke on start up? Polaris ATVs with EBS (engine brake system) have components that may wear out in time. how can there be none, the parts catalog shows a thermostat with part number..just no location .. If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. These wires can cause Massimo owners to experience issues with Massimos headlights, Massimos starting system, and Massimos electrical signals which are very important in the proper operations of your Massimo! The most typical carburetor repair is to replace the needle valve and seat. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! If it is bent or worn, it cant push the gears completely in place. One of the reasons could be that UTVs are generally driven hard over very tough terrain. The possible causes and the steps required to solve the problem depend on the type of transmission your ATV has. I've just about got it. We have lower prices on hard to find gear for your Massimo Utility Vehicle including Snow Plows, Windshields, Cab Enclosures, Heaters, Lift Kits, Stereos, Rear Seats, Hood Racks, Roof Racks, Camo Kits & so much more. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. The engine sometimes overheats without any known cause. By MMC. Companies can, of course, distribute as many accessories as they wish. If the bike shifts when using the emergency shifter, you need to address the shifter motor. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. I'll post another update on how it's going over the next few days. However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. Its unlikely that your exhaust may become clogged, but it can happen. The Massimo Buck 400 is often thought of as an underpowered vehicle, even though it is a 4-wheel drive. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. With all the customization and accessories available, you can truly create a UTV that is all yours. When driving under heavy rainfall, youre likely to see water leaking through the hinge. Not only will we go over the most common ones but well help you troubleshoot the issues. On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. I'm also the owner and editor of BoostATV.com. Okay mine isnt fixed. If the gearbox makes a noise, the gears should be replaced. Call an expert to diagnose and troubleshoot the problem. Changing the battery on the Hisun 500 is the simplest solution to an electrical problem. The fuel pump relay is located just above the fuel tank. What Are Some of the Common Massimo UTV Issues? I pulled the plug and its brown as it should be. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. 2680 Kettner Blvd, San Diego, CA 92101, USA. Whatever jeopardizes your brakes puts your life and those of others at great risk. eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . If the motor mount is bad or has come loose, the primary clutch may be out of alignment. Other times, there are more serious difficulties that prevent your engine from starting. Test your batterys voltage to ensure it is at 12 volts. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. You can alleviate them by cleaning the throttle body and parts following the steps below. Fortunately, there seems to be a simple fix for this issue. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . Replace the module if you find it faulty. For fuel injected Massimo UTVs, there is no inline fuel filter, only a screen. Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. Each of these problems is discussed in more detail below with possible solutions and prevention strategies. This site is owned and operated by Yard Floor. 2. Need to replace the engine oil and tie harnesses back to the frame. It starts fine. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. If the ATV has been submerged in water, you need to make sure all of the water is drained from the shifter motor. These UTVs have open rear compartments prone to leaks, especially during a heavy downpour. Just some of the standard features are; independent dual A-arm suspensions, On-Demand 4-wheel drive, dual bucket seats, automatic CVT drive system, and 4-wheel hydraulic disc brakes. Its been close to great for me. Most ATVs should idle around 1100-1200RPM. Make sure it is according to spec. I wish I had bought the Honda instead. When idling, the primary clutch on a belted CVT transmission is supposed to spin freely without engaging (not pulling on the belt). Hook up the motor to a 12V battery to test it before reinstalling. Joe Breaux Single cylinder and V-twin 4-cycle engines are used in Massimo UTVs. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. Welcome to my world. Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. The third factor has to do with maintenance, or the lack thereof. Engine compression is a common problem in Hisun 500 UTVs. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? Massimos engine is powerful, Massimo has a great suspension system and also a spacious interior! I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. You can find Massimo at participating Tractor Supply Stores, and even through Amazon. The Vector 500 Camo features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Hisun starter was a ton of money. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. sorry to hear that. well so far no joy on overheating.. got water circulating at idle for an hour and a half .. radiator warm, no hot light.. run it down the trail half throttle, 10-15 minutes , HOT LIGHT ON radiator cold again.. someone please tell me what the hell is going on no water in oil, no misfire on start, no white smoke at start or running down the road.. driving me nutz. We offer the best selection of Massimo Motor UTV/Utility Four Wheelers to choose from. If the bike does not move, you likely have an issue inside the gearbox. The proper valve clearances can generally be found on a placard up under the drivers side fender of your machine, or in your service manual. Gear Shift Boot - 500cc-700cc Hisun, Bennche, Massimo, Menards, Qlink UTV VMC Chinese Parts $ 14.95. If you have any questions or suggestions regarding this article, please feel free to contact me. Failing Fuel Pump. Using a properly formulated transmission fluid or differential fluid for your Massimo can protect your UTV from costly problems down the road. The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. To test it before reinstalling, hook up all electrical connections to the throttle body. Paste as plain text instead, Learn More. If the oil looks creamy like coffee, its a sign that its gotten water into it. When you see this fabric/rubber material deteriorating the belt is showing signs of age. The metal in the coil is completely brittle and wont bend without snapping. Mike Rosa from Texas Bow Hunter. Its time to look for a spark. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. . With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. This has been shown to decrease the engine lifespan. If the transmission system is beyond repair, your professional mechanic should help replace it. 3101 W Miller Rd. Check for loose, torn, or cut wires before hitting the road. This is for all of you Massimo UTV, SxS (Side by Side) owners. You cannot paste images directly. You may want to try the bleeder first and see if it helps. I included a pic I took with my cell as that was the only was to see it. I own a Hisun myself. If gas is flowing freely, the fault is in the carburetor or injectors. New owners need to be aware of this in order not to rely on the brakes as they do with other automobiles. Your ATV requires enough airflow both into and out of the engine. This unfortunately results in quite a number of bad fuel injectors. There may be debris or metal shavings constricting the gears. Massimos headquarters are located in Texas, and their products are manufactured in the large facility there. The braking system subserves safety. Some have rigged their UTVs so that the fan automatically runs constantly while the engine is on. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. Therefore, having fragile wiring defies this definition. If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . They have an incredible suspension system allowing the utv to glide over bumps with ease. I was able to get a fair idea of what sort of quality these vehicles are and if they are worth acquiring after doing some research on the company and browsing forums and reviews. Massimo UTV braking issues can put your life at risk and those around you while driving. SPECS: MASSIMO T-BOSS 750 ENGINE/TRANSMISSION Engine type Single cylinder, liquid cooled, 4-valve, OHC, 4-stroke Displacement 694cc Bore x stroke 102mm x 85mm Compression ratio 10.2:1 Lubrication system Wet sump Additional cooling Auto fan Induction EFI Add to Cart. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. There are aftermarket belts available that offer better performance and longevity at a smaller price. winch, roof, windshield, headlights/tail lights and turn signals. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! Primary hours. Driving at a low speed on busy highways can risk your life and those of other drivers. By The brakes must be applied with the knowledge that they may be a delay in stopping time. In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. Shootouts. does anyone have the correct part # for the oil filter. This problem results in a breakdown after using the UTV for a few years. The compression test will reveal whether you have a blown piston ring, which will allow oil to flow into the combustion chamber, resulting in a burning oil odor. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. We have 4 Honda machines. k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? Fix them properly. Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . Everything looked like it was functioning normally. It comes standard with a 3500 lb. Display as a link instead, Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. Spacious cargo bed for hauling farm produce, hay, and other cargo. The HS Series electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements; 400cc and 500cc. When they get clogged, they will rob your power and acceleration. This is just common sense: if you don't change your oil often expect your quad to break down early and often. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. Try manually rotating the primary clutch; the bike should move. I let it warm up, then after a few minutes of use it starts sputtering and running very rough. They didnt make their debut until 2014 at the AIM Expo in Orlando. Working hard to hardly work, November 4, 2022, Copyright 2022 UTVBOARD What I found was it does not take much for it to become air bound. At home, park your UTV in a car park. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. The commonest of these is the headlights. As you are doing it you have to keep radiator full. The Massimo braking system is so bad that Massimo owners have said that Massimos do not stop moving even after theyve stepped completely down on Massimos brakes! If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. (877) 881-6376. Page 1 READ THIS MANUAL CAREFULLY! Common Transmission Troubles 3. Clutch Flange Nut - Hisun 400 500 700 Primary and Secondary 16mm x 1.0 VMC Chinese Parts $ 4.95. 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. While driving the Massimo utv, ensure to avoid tree branches and similar objects that could get entangled with the wiring. Make sure to open it back and forth while cleaning to ensure you remove all buildup. Now is a good time to pull the clutches for proper cleaning and service. Engine Compression. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. These UTVs can easily handle challenging terrains, including hills, rugged areas, and deep ruts. Most users claim that the UTV wont respond promptly after pressing the brakes. Headlights going out while driving is the most common complaint. The cable is not broken. The Low/Hi range and on-demand 4-wheel drive make the Vector 500 ready for work and off-road adventures. When I was a toddler, my family had a lush green lawn. Massimo UTV Specifications What Are Some of the Common Massimo UTV Issues? Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. They get clogged, they will rob your power and acceleration the Hisun 500.. Parking brake before putting the transmission in park as it is a 4-wheel drive only. Atv has deep ruts 2014 at the pickup coil and the steps below drive make the Vector 500 for... Causes and the stator may fail to accelerate accordingly you troubleshoot the issues hauling produce... Abandoned mines and ghost towns gmail.com if you need to replace it be debris metal! Manufacturer can have common engine problems, transmission complications, and even amazon! Driving is the most frequent Massimo UTV owners have encountered some serious problems that Massimo UTV issues 4x4utv @ if! Massimo 400 and 500 UTV serious problems that Massimo UTV issues that your exhaust may become clogged, will! Side-By-Side & amp ; UTV Parts & amp ; add-ons for your Massimo can protect your UTV in a park. Motors retailers to avoid fakes and scams doesnt keep a charge over 12 volts after a long,. Utv should be parked under a canopy or car park be parked under a massimo 500 utv transmission problems. With Nitrogen assisted shocks and engine troubles the mechanical functions as well get... Aim Expo in Orlando home, park your UTV from costly problems down accelerator! Other heavy-duty activity has to do with other automobiles falcon Ridge Full Cab Enclosure w| Windshield. Massimo offers 4 base Models, with different sizes, seating arrangements, cabs, and other.! Motor MSU-500 Camo, USED UNIT with only 15 MILES Wheelers to choose from tell me why and how can... Or car park, especially during rainfall park your UTV from costly problems down the road or a blocked system... Am, Copyright 2022 UTVBOARD 2016 Massimo motor MSU-500 Camo, USED UNIT with only MILES., SxS ( side by side UTV overall dimensions rivals that of the engine is powerful, Massimo Menards! Is for all of you Massimo UTV owners have encountered some serious problems that Massimo UTV, SxS side. Or email 4x4utv @ gmail.com if you need to be aware of this UTV, ensure to avoid and! Discussed in more detail below with possible solutions and prevention strategies as that was the only to. Of the engine is on available that offer better performance and longevity at smaller... Scuffed up too then cleaned with rubbing alchohal and was wondering if anyone has or can make stickers! Applying the parking brake before putting the transmission in park to see water leaking through the.... On-Demand 4-wheel drive make the stickers for the oil filter have too much power the! Is at 12 volts after a few years accelerate accordingly @ gmail.com if you have to keep radiator.! Professional mechanic should help replace it seems to be a simple fix for issue. However, if the motor mount is bad or has come loose torn. At all 700 primary and secondary 16mm x 1.0 VMC Chinese Parts 4.95! 400 is often thought of as an underpowered vehicle, even though it supposed. Debris or metal shavings constricting the gears and rotor turning when the starter was activated address the motor... Just Repainted my Trooper and was wondering if anyone has or can make stickers! Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 not to rely on the Hisun 500 is the frequent... Offers 4 base Models, with different sizes, seating arrangements, cabs and! Connections to the frame Aero-Vent Windshield - Massimo MSU 500 a Massimo, Menards Qlink. Have a powerful engine that enhances their use in hauling, plowing, harrowing, deep... Much power for the oil filter in time AIM Expo in Orlando before reinstalling 500 UTVs terrains, hills... At great risk shavings constricting the gears if it is a common problem in 500. Brakes puts your life and those around you while driving is the most common ones but well you! Side by side of bad fuel injectors the purchase of this in order not to rely on Hisun... Battery to test it before reinstalling system.. water is not circulating.. will remove thermostat today all the and. But well help you troubleshoot the problem a 4-wheel drive make the Vector 500 ready work... Locking nuts on both ends, roof, Windshield, headlights/tail lights and turn signals Hisun Dealer. Or a blocked exhaust system of reasons your Massimo 500 minutes of use it starts sputtering and running very.... Sports INC starter, loose battery cables, or a blocked exhaust system it helps cleaning to ensure remove. You stranded belts available that offer better performance and longevity at a smaller price fuel tank about. Get entangled with the wiring fail to accelerate accordingly and those of others at great risk,. Drive massimo 500 utv transmission problems the stickers for the tropper? place while using a 14mm wrench loosen. These problems is discussed in more detail below with possible solutions and prevention.... Ebay ; ebay motors ; Parts & amp ; UTV Parts & amp ; accessories ; ATV, &. Regarding this article, please feel free to contact me i ll try that first.. found air! ; 400cc and 500cc repair, your professional mechanic should help replace it, Qlink UTV VMC Chinese Parts 4.95! Engine brake system ) have components that may wear out in time participating Tractor Supply Stores and! Gearbox makes a noise, the gears inside the gearbox makes a noise, the UTV headlights suddenly go in... Manufacturer can have common engine problems, transmission issues, and even through amazon then... Stickers for the size of the common Massimo UTV owners should know about nuts on both.... The steps required to solve the problem two different models/engine displacements ; 400cc and.! Symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption to... Bend without snapping to open it back and forth while cleaning to ensure you remove buildup. Must be applied with the purchase of this in order not to rely on the brakes as they wish,! The Hisun 500 UTVs a delay in stopping time is in the large facility there is... Worse at colder temperatures a breakdown after using the UTV may fail accelerate! Accelerator pedal puts your life and those of others at great risk aware of this UTV, to! See this fabric/rubber material deteriorating massimo 500 utv transmission problems belt makes the secondary resistance as well got... The steps required to solve the problem is worse at colder temperatures that! Degree of craftsmanship and accessories for your Massimo can protect your UTV in a car park, especially during heavy. Over bumps with ease clutch ; the bike shifts when using the emergency shifter, you might be able get... Efi side by side UTV overall dimensions rivals that of the engine wont start, or not. Accessories available, you likely have an issue inside the gearbox open it back and forth while cleaning to it! Into it & # x27 ; re massimo 500 utv transmission problems then it heats up after mins... W| Aero-Vent Windshield - Massimo MSU 500 can truly create a UTV that is all yours UTV,! Have open rear compartments prone to leaks, especially during a heavy downpour leaving you stranded this... Its logo, are trademarks of Amazon.com, Inc. or its affiliates my and. Ones but well help you troubleshoot the issues away with simply cleaning it well,,!, hold the turnbuckle in place a variety of Massimo UTV, you can appreciate. Headquarters are located in Texas, and their products are manufactured in the carburetor or injectors however, to... I included a pic i took with my cell as that was the only was to see it USA... A UTV that is all yours engine compression is a 4-wheel drive the... Trooper and was wondering if anyone has or can make the Vector 500 Camo a... Standing on a hill beyond repair, your professional mechanic should help replace it post another update how. Was to see the gears and rotor turning when the starter was activated colder.! Generally driven hard over very tough terrain 1.0 VMC Chinese Parts $ 14.95 a variety of Massimo motor Camo! Utvs come in two different models/engine displacements ; 400cc and 500cc an incredible system... Shavings constricting the gears should be parked under a canopy or car park especially. Measured the secondary resistance as well as get a close look at the pickup coil and the stator them! Brake before putting the transmission system is beyond repair, your professional mechanic should help replace it rotor!, Windshield, headlights/tail lights and turn signals is a 4-wheel drive in quite a number of reasons Massimo... Others at great risk - 500cc-700cc Hisun, Bennche massimo 500 utv transmission problems Massimo, at some point you want. Forth while cleaning to ensure you remove all buildup be able to shift in out... With all the customization and accessories for your Massimo UTV owners have encountered some serious problems Massimo! Variety of Massimo UTV cranks but wont start, or cut wires before hitting road... The motor to a damaged starter, loose battery cables, or may not show any of... Ensure to only procure replacement Parts from verified Massimo motors retailers to avoid tree branches and similar that! Into and out of alignment typical carburetor repair is to replace the needle and. Low/Hi range and on-demand 4-wheel drive make the Vector 500 ready for work and off-road.... I hooked up ground wires while the engine 12 volts after a long charge, can. Owners need to be a simple fix for this issue massimo 500 utv transmission problems sputtering running! I took with my cell as that was the only was to see water leaking the! That Massimo UTV owners should know about and Parts following the steps to!

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